SYS-45035 needles
35-needle brine injector on the SYS-450 frame
- Injection needles
- 35
- Max stroke
- 120 mm
- Injection speed
- 60 times/min
Brine injectors: nine needle setups, one frame
SYS-450 with 35, 50 or 90 needles, SYS-480 with 84, 112, 148, 258 or 550 needles, and the wide-head SYS-168. Each needle count is its own machine and its own page — the head, not the frame, decides what your product can take.
9 models
Every variant has its own page
Brine injection fixes yield and colour before the smokehouse, and an uneven cure cannot be tumbled back. These machines hold the three settings that matter: needle depth, belt step and brine pressure.
SYS-45050 needles
50-needle brine injector on the SYS-450 frame
- Injection needles
- 50
- Max stroke
- 120 mm
- Injection speed
- 60 times/min
SYS-45090 needles
90-needle brine injector on the SYS-450 frame
- Injection needles
- 90
- Max stroke
- 120 mm
- Injection speed
- 60 times/min
SYS-48084 needles
84-needle brine injector on the SYS-480 frame
- Injection needles
- 84
- Max stroke
- 210 mm
- Injection speed
- 60 times/min
SYS-480112 needles
112-needle brine injector on the SYS-480 frame
- Injection needles
- 112
- Max stroke
- 210 mm
- Injection speed
- 60 times/min
SYS-480148 needles
148-needle brine injector on the SYS-480 frame
- Injection needles
- 148
- Max stroke
- 210 mm
- Injection speed
- 60 times/min
SYS-480258 needles
258-needle brine injector on the SYS-480 frame
- Injection needles
- 258
- Max stroke
- 210 mm
- Injection speed
- 60 times/min
SYS-480550 needles
550-needle brine injector on the SYS-480 frame
- Injection needles
- 550
- Max stroke
- 210 mm
- Injection speed
- 60 times/min
SYS-168168 needles
168-needle wide-head brine injector
- Injection needles
- 168
- Max stroke
- 210 mm
- Injection speed
- 10–56 times/min
Specifications
Side by side
Pick the column you need; every figure is from the drawing of that machine, not from a range.
| Parameter | SYS-45035 needles | SYS-45050 needles | SYS-45090 needles | SYS-48084 needles | SYS-480112 needles | SYS-480148 needles | SYS-480258 needles | SYS-480550 needles | SYS-168168 needles |
|---|---|---|---|---|---|---|---|---|---|
| Injection needles | 35 | 50 | 90 | 84 | 112 | 148 | 258 | 550 | 168 |
| Total power | 3.0 + 1.85 + 0.13 kW | 3.0 + 1.85 + 0.13 kW | 3.0 + 1.85 + 0.13 kW | 3.0 + 1.85 + 0.13 kW | 3.0 + 1.85 + 0.13 kW | 3.0 + 1.85 + 0.13 kW | 3.0 + 1.85 + 0.13 kW | 3.0 + 1.85 + 0.13 kW | 6 kW |
| Injection speed | 60 times/min | 60 times/min | 60 times/min | 60 times/min | 60 times/min | 60 times/min | 60 times/min | 60 times/min | 10–56 times/min |
| Working air pressure | 0.2–0.6 MPa | 0.2–0.6 MPa | 0.2–0.6 MPa | 0.2–0.6 MPa | 0.2–0.6 MPa | 0.2–0.6 MPa | 0.2–0.6 MPa | 0.2–0.6 MPa | 0.2–0.6 MPa |
| Needle diameter | Ø4 mm | Ø4 mm | Ø4 mm | Ø4 mm | Ø4 mm | Ø4 mm | Ø4 mm | Ø4 mm | Ø4 mm |
| Max stroke | 120 mm | 120 mm | 120 mm | 210 mm | 210 mm | 210 mm | 210 mm | 210 mm | 210 mm |
| Feed step | 15–60 mm | 15–60 mm | 15–60 mm | 15–60 mm | 15–60 mm | 15–60 mm | 15–60 mm | 15–60 mm | 15–60 mm |
| Suitable meat thickness | ≤120 mm | ≤120 mm | ≤120 mm | ≤200 mm | ≤200 mm | ≤200 mm | ≤200 mm | ≤200 mm | ≤200 mm |
| Weight | 456 kg | 456 kg | 456 kg | 780 kg | 780 kg | 780 kg | 780 kg | 780 kg | 650 kg |
| Overall dimension (L×W×D) | 2160 × 1250 × 1730 mm | 2160 × 1250 × 1730 mm | 2160 × 1250 × 1730 mm | 2200 × 1250 × 1780 mm | 2200 × 1250 × 1780 mm | 2200 × 1250 × 1780 mm | 2200 × 1250 × 1780 mm | 2200 × 1250 × 1780 mm | 2160 × 1250 × 1780 mm |
Needle count is fixed per model; needle diameter, voltage and power configuration can be customised. Meat thickness refers to the product after injection and is indicative.
Design details
What decides the result
- Sawtooth open needle head. Open around every needle, so bone-in cuts pass through without bending the head out of line.
- Independent stroke and step. Needle depth on the head, belt step 15–60 mm, set per product and stored in the programme.
- Brine manifold with filter. 0.2–0.6 MPa working pressure with a gauge: a blocked needle shows up as pressure, not as a pale patch.
- SUS304 frame, washdown electrics. Food-grade contact parts, sealed panel, quick-release needle head for cleaning.
- Custom voltage and needle size. 380 V as standard, other voltages on request; needle diameter customised, needle count fixed per model.
Applications
What runs on this range
Cooked hamBacon & bellyPoultry breastBone-in cutsSalted pork
Questions
Answered before you ask
Can I change the number of needles on a machine?
No. Each needle count is a separate head and a separate model — that is why 35, 50 and 90 needle SYS-450 machines are listed as three products. Needle diameter can be customised without changing the count.
Which needle count do I need?
Start from the piece: thin cuts and poultry take a 120 mm stroke frame (SYS-450 range), hams and thick muscle need the 210 mm stroke of the SYS-480 range. More needles mean a denser puncture pattern and better coverage on wide pieces, at the same belt speed.
Tell us the product and the output.
We confirm the model, the options and a price in writing — usually within one working day.