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Vacuum fillers and pneumatic portioning

ZG3000, ZG6000 and ZG9000 vane-cell vacuum fillers plus the SGI-III pneumatic filler — the same filling job at four capacities and two principles.

4 models

Every variant has its own page

Overfill gives meat away, underfill brings complaints. A vane pump working under vacuum keeps the emulsion intact and repeats the portion, so the 8 a.m. link weighs what the 5 p.m. link weighs.

Specifications

Side by side

Pick the column you need; every figure is from the drawing of that machine, not from a range.

BOAN Fillers & portioning — model comparison
ParameterZG30003,000 kg/hZG60006,000 kg/hZG90009,000 kg/hSGI-IIIPneumatic
Filling principleVane cell, under vacuumVane cell, under vacuumVane cell, under vacuum—
Capacity3,000 kg/h6,000 kg/h9,000 kg/h—
Portion accuracy±1 g±5 g±4 g—
Hopper volume245 L245 L275 L57 L
Total power8 kW8 kW11 kW—
Supply380 V, 50 Hz380 V, 50 Hz380 V, 50 Hz220 V, 50 Hz
Weight700 kg850 kg1,100 kg130 kg
Overall dimension (L×W×H)1880 × 850 × 1780 mm1980 × 900 × 1780 mm1260 × 1045 × 1780 mm640 × 640 × 1430 mm
Control———Pneumatic + photoelectric
Output———up to 80 times/min
Portion range———50–1000 g
Air supply———≥0.7 MPa
Filling tubes———Ø15 / 20 / 25 / 33 mm
Working height———850 mm

Portion accuracy is quoted on meat emulsion at nominal output; products with large inclusions are tested with your sample before the drive is confirmed.

Design details

What decides the result

  • Vane pump, low shear. Transfers emulsion without smearing fat or protein — the difference between a clean slice and a crumbly one.
  • Filling under vacuum. Air is pulled out of the hopper, so sliced product shows no pores and keeps colour longer.
  • Portion weight from the touch screen. Servo-driven cell, recipe per product, ±1 g on ZG3000 and ZG9000, ±5 g on ZG6000.
  • Tilting hopper, drain port. Hopper tips for washdown; pump chamber drains at its lowest point.
  • SUS304 product contact. Food-grade stainless, quick-release parts, HACCP-friendly clean-down.
BOAN ZG3000 vane-type vacuum filler

Applications

What runs on this range

Ham sausageHot dog & frankfurterSalamiLuncheon meatCoarse sausage

Questions

Answered before you ask

Vane filler or pneumatic filler?

Vane-cell vacuum fillers give portion accuracy and vacuum density for industrial volumes. The SGI-III is a pneumatic machine with a 57 L hopper for smaller plants, pilot lines and short runs where 50–1000 g portions are enough.

Do the fillers twist and clip as well?

The ZG models can be supplied with a twisting head; clipping is done by a separate clipper, either a table model or linked to the filler outlet. Tell us the casing and the clip size and we quote the pair together.

Tell us the product and the output.

We confirm the model, the options and a price in writing — usually within one working day.